Hybrid bioreactors

A practically useful solution is compilation of the described above two technologies in one reactor named a hybrid reactor. Both activated sludge and biofilm technologies advantages are utilized in this system.

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Figure 2. Microprofiles of biofilm [3]

In this type of reactors (Integrated Fixed Film/Activated Sludge — IFAS, Mixed-Culture Biofilm — MCB, hybrid bioreactors) a secondary settler is used and suspended biomass is returned to the bioreactor, so certain suspended biomass concentration can be maintained. However, when suspended biomass flocs are relatively large (up to 1500 |jm of diameter) they can clog the small pores of carriers [4] resulting in attached biomass growth interruptions and oxygen access limitations.

Additional modifications can reduce energy consumption. The biofilm substratum may consist of various plastic carriers with effective surface area up to several hundred square meters per cubic meter. The volumetric density of carriers with biomass in fluidized beds should be similar to the wastewater density or slightly higher. There are many market — available types of carriers.

Hybrid reactors with moving carriers were firstly developed in Norway in nineties of XXth century. Characteristics of this technology were given firstly by Odegaard et al. [6]. They proposed the carriers filling rate of 70% of volume and obtained the removal efficiency of 91-94% for organic compounds and of 73-85% for nitrogen compounds. The impact of the substrate loading of reactor on the treatment performance was studied by Orantes and Gonzales-Martinez [7] and Andreottola et al. [8]. These researchers applied this technology to the specific conditions — for resorts in Alps. Andreottola et al. [9] and Daude and Stephenson [10] designed such reactor as a small WWTP for 85 p. e.

The hybrid reactor can be designed basing on organic loading of biomass and knowing the geometry of carriers. The number of carriers (N) can be calculated as [11]:

N = (4)

Ak1 ‘ Ab ‘ Gb

where: Ls — removed organic load, kg/d,

Aki — one carrier effective surface area, m2,

Ab* — organic loading of biomass, g/gdmd,

Сь — biofilm surface density, gdm/m2.

The simultaneous application of activated sludge and moving bed technologies has a positive influence on the nitrification process. Paul et al. [12] found that 90% of autotrophs in hybrid bioreactor is a component of biofilm (autotrophs are 40% of total number of microorganisms). Despite relatively low kinetic constants of autotrophs growth and substrate utilisation rate comparing to the heterotrophs (Yh = 0.61 gdm/gcoD, Ya = 0.24 gdm/gcoD, pHmax = 4.55 d-1, pAmax = 0.31 d-1), the high (over 90%) nitrification efficiency in hybrid reactor can be achieved, even in terms of high hydraulic loading rates.

The nitrifying bacteria in the biofilm on the carriers are able to reach the nitrification rate up to 0.8 gN/m2d at 10°C [13] and even up to 1.0 gN/m2d at 15°C [14].