Influence of SSL Size on Rack Loading Operations

If the yield of switchgrass in a commercial-scale operation averages 4 ton/ac (8.96 Mg/ha), this equates to approximately 9 bales/ac (22 bales/ha). It is suggested that the minimum size of a SSL contain the bales from 60 ac (24.5 ha) is 540 bales, and the maximum size SSL approximately stores bales from 1,200 ac (487 ha) 10,800. If 70% of the theoretical loading (30 racks/d) is achievable, the contactor will load 21 racks times 16 bales/rack is equal to 336 bales per day. The minimum size SSL will remove all of the bales in about 540/336, which is

1.6 days. The maximum size SSL will be loaded out in 10,800/336 = 32 days.

Cost of SSL operations at the smaller SSLs will be higher because of the mobilization charge to move equipment and crew to the next SSL for a fewer days of operation. It is probable that the load-haul contract offered by the biorefinery for each individual SSL will consider the haul distance and SSL size and thus the per-ton price will be different for each SSL.