Transition metal catalysts

Transition metals and their oxides have well-known ability to crack hydrocarbons96,97 due largely to the dissociative chemisorption of organic materials on their surface.218 They are widely used in the oil industry as hydroprocessing catalysts particularly in the treatment of heavy oil fractions derived from crude oil.206 Hydroprocessing usually consists of three separate processes; hydrotreating (removal of poisons, etc. from the feedstock notably sulphur), hydrogenation (addition of hydrogen across C-C single, double and triple bonds that can lead to molecular dissociation) and hydrocracking. The ability of metal based catalysts to crack large molecules into smaller ones has led to their use in pyrolysis as gasification catalysts for hydrogen production using water (steam reforming).219 Iron and nickel based catalysts have been shown to significantly increase the proportion of gas (notably hydrogen).39 Chromium oxide has also been shown to be highly effective in gasification of sawdust.29 However, against this background of gasification reactions, some transition metal oxide based catalysts have been used for the production of liquid fuels from biomass. Zinc oxide has been used for the pyrolysis of wood sawdust.220 Zinc oxide was found to be a rather gentle catalyst that did not completely dehydrolyse the biomass affecting largely sugars and polysaccharides.220 It did, however, produce stabilised oil.220 Chang et al. have found that alumina supported CoMo and NiMo catalysts were effective materials for production of petroleum products from wood sources.136 The CoMo catalyst produced the greatest yield of light aromatics whilst NiMo produced the highest amount of methane.136

This is as expected since nickel is a more effective cracking catalyst than cobalt. Transition metal catalysts have also been used for the generation of fuel oils from triglycerides (see chapters later in this book). da Rocha Filho et al. found that an alumina supported NiMo catalyst could be used to produce alkanes and alkyl benzenes from a number of vegetable oils.221 Craig and co-workers have similarly shown the effectiveness of transition metals in this area.222

14.7.1 Carbonate derived catalysts

The final group of catalysts used in pyrolysis are the carbonates. Their use is based on the availability and low cost of these minerals (e. g. dolomite — CaMg(CO3)2). This ensures that these catalysts are essentially disposable and expensive regeneration processing is not required. Their primary use has been as gasification catalysts rather than as liquid fuel oil generators.223 For use (the catalysts are pre-calcined to remove carbonate as CO2) and in use, the materials are in oxide form and their activity decreases if carbonate is present.224 Reviews of work can be found under the authorship of Delgado et al.225 and Sutton et al. 226 Because of the relative inactivity of these catalysts, the process temperatures used are significantly greater than for the catalysts described above. Encinar and co-workers have described the catalytic pyrolysis of olive oil waste over dolomite135 and their work is fairly representative of many of these studies. The dolomite derived catalysts show great thermal and mechanical robustness and can be used several times with little sign of performance decrease.135 The yield of hydrogen was seen to increase markedly with temperature (at the cost of a decrease in liquid yield) and amount of catalyst.135 Sodium carbonate has been successfully used in the catalytic pyrolysis of vegetable oils. There is some debate on the production of aromatics using this catalyst. Konwer et al.227 and Zaher and Taman228 suggest that sodium carbonate can yield significant amounts of aromatics from seed oil pyrolysis. These results are somewhat contrary to those of Dandik and Aksoy who found that very little aromatic content was produced.229