Organosolv fractionation

The organosolv process is a unique and promising LCF fractionation. Using organosolv, lignocellulosic biomass can be converted into cellulosic fibres, hemicellulose sugars and low molecular weight lignin fractions in one-step fractionation [111-113]. Organosolv fractionation is the process to using organic solvents or their aqueous solutions to remove or decompose the network of lignin from lignocellulosic feedstocks with varying simultaneous hemicellulose solubilisation [114]. In this process, an organic or aqueous organic solvent mixture with or without an acid or alkali catalysts is used to dissolve the lignin and part of the hemicellulose, leaving reactive cellulose in the solid phase [106, 115-117]. Usually, the presence of catalyst can increase the solubilisation of hemicellulose and the digestibility of substrate is also further enhanced [118]. Comparing to other chemical pre-treatments the main advantage of organosolv process is that relatively pure, low molecular weight lignin is recovered as a by-product [119]. Organic solvents are always easy to recover by distillation and recycled for fractionation; the chemical recovery in organosolv fractionation processes can separate lignin as a solid material and carbohydrates as syrup, both of which can be used as chemical feedstocks [112, 120, 121]. A variety of organic solvents have been used in the organosolv process such as ethanol, methanol, acetone, ethylene glycol, triethylene glycol, tetrahydrofurfuryl alcohol, glycerol, aqueous phenol, aqueous n-butanol, esters, ketones, organic acids, etc [117, 119, 122]. For economic reasons, among all possible solvents, the use of low-molecular-weight alcohols with lower boiling points such as ethanol and methanol has been favoured [123].

the residual solvents may be inhibitors to enzymatic hydrolysis and fermentation [106], and they should be recycled to reduce operational costs. Otherwise organic solvents are always expensive, so it should be recovered as much as possible, but this causes increase of energy consumption.

The organosolv fractionation seems more feasible for biorefinery of lignocellulosic biomass, as it considers the utilization of all the biomass components. However, there are inherent drawbacks to the organosolv fractionation. In order to avoid the re-precipitation of dissolved lignin, the fractionated solids have to be washed with organic solvent previous water washing, the cumbersome washing processes means more cost. In addition, organosolv fractionation must be performed under extremely tight and efficient control due to the volatility of organic solvents. No digester leaks can be tolerated because of inherent fire and explosion hazard [121]. Its successful commercialization will depend on the development of high-value co-products from lignin and hemicelluloses [124].