Hydrolysis

Once the celluloses disconnect from the lignin, acid or enzymes will be used to hydrolyze the newly freed celluloses into simple monosaccharides (mainly glucose). There are three principle methods of extracting sugars from sugars. These are concentrated acid hydrolysis, dilute acid hydrolysis and enzymatic hydrolysis.

1.1.1.1. Concentrated acid hydrolysis process

The primary advantage of the concentrated acid process is the potential for high sugar recovery efficiency [18]. It has been reported that a glucose yield of 72-82% can be achieved from mixed wood chips using such a concentrated acid hydrolysis process [26]. In general, concentrated acid hydrolysis is much more effective than dilute acid hydrolysis [27]. Furthermore, the concentrated-acid processes can operate at low temperature (e. g. 40°C), which is a clear advantage compared to dilute acid processes. However, the concentration of acid used is very high in this method (e. g. 30-70%), and dilution and heating of the concentrated acid during the hydrolysis process make it extremely corrosive. Therefore, the process requires either expensive alloys or specialized non-metallic constructions, such as ceramic or carbon-brick lining. The acid recovery is an energy-demanding process.

Despite the disadvantages, the concentrated acid process is still of interest. The concentrated acid process offers more potential for cost reductions than the dilute sulfuric acid process [28]. The concentrated acid hydrolysis process works by adding 70-77% sulfuric acid to the pre-treated lignocellulosic biomass. The acid is added in the ratio of 1.25 to 1.5 acid to 1 lignocellulosic biomass and the temperature is controlled at 40-60oC. Water is then added to dilute the acid to 20-30% and the mixture is again heated to 100oC for 1 hour. The gel produced from this mixture is then pressed to release an acid sugar mixture. The acid is then recovered partly by anion membranes and partly in the form of H2S from anaerobic waste water treatment. The process was claimed to have a low overall cost for the ethanol produced [29].

1.1.1.2. Dilute acid hydrolysis

Dilute acid hydrolysis process is similar to the concentrated acid hydrolysis except using very low concentration of sulfuric acid at higher cooking temperature. Biomass is treated with dilute acid at relatively mild conditions which the hemicelluose fraction is hydrolyzed and normally higher temperature is carried out for depolymerisation of cellulose into glucose. The highest yield of hemicellulose derived sugars were found at a temperature of 190°C, and a reaction time of 5 — 10 min, whereas in second stage hydrolysis considerably higher temperature (230 °C) was found for hydrolysis of cellulose [30].