Corrosion

Corrosion of the engine parts has been one of the main reasons for not using alcohols as fuels. The problem of corrosion is severe during start­ing and idling; but once the engine starts and gets heated, corrosion does not take place. Severe corrosion is noticed with Zn, Pb, Cu, Mg, and Al. This problem has been solved by using a methanol-resistant filter before the carburetor. Corrosion by methanol has been prevented by using the corrosion inhibitor LZ541 manufactured by M/S Lubrizol India. Being solvent, it swells or softens many parts of plastic or rubber commonly used for gaskets or floats in the carburetor. This is solved by using elas­tomers instead of rubber or plastic. American Motors’ Gremlin model of 1970 has been used continuously for 9 years using pure methanol with­out facing any difficulty of corrosion. Two 1972 Plymouth Valiants have been used for 7 years: one using pure methanol and the other using a methanol blend without any difficulty. None of these vehicles has had a failure of engine components or fuel system components.