Reaction mechanism and kinetic studies

As can be seen in Section 2.7, the reaction network which would possibly occur during BESR is fairly complicated and heavily dependent on the catalyst system employed. In order to obtain maximum amount of hydrogen out of ethanol used, the side reactions should be effectively suppressed, leading to the minimization of byproducts such as methane, carbon monoxide, acetaldehyde, acetone, acetic acid and so on. For controlling the reaction proceeding along the desired pathway which will give us the highest hydrogen yield, it is critical to gain a comprehensive understanding of the reaction mechanisms involved, which will in turn guide the rational design of catalyst system. There are two approaches we can follow to achieve our final goal, that is, theoretical and experimental directions. The theoretical approach (reaction mechanism study through computational chemistry) is still at its initial stage referring to the papers published in this area and will be covered in detail in Section 6. However, the experimental route has been widely adopted to study the catalytic behaviors present during BESR.

As an interfacial phenomenon, any heterogeneous catalytic reaction takes place involving three basic steps: reactants adsorption, surface reaction, and products desorption. To be a gas-solid reaction, catalytic BESR must embroil gas composition variation and catalyst surface evolution. Therefore, in order to attain a complete view of the reaction, systematical investigation should be performed on both gas and solid phases. Gas chromatography (GC) and mass spectrometer (MS) are the two popular instruments used to monitor the gas phase composition and fourier transform infared spectroscopy (FTIR) can detect the surface species and their evolutions during BESR. In addition, using other characterization techniques including nuclear magnetic resonance (NMR) and laser Raman spectroscopy (LRS) can provide an alternative way to get better insight into the reaction mechanisms.

Based on the results reported in the literature, the dehydrogenation and dehydration reactions are the two pathways ethanol can go through first, the choice of which depends on the catalysts charged. If the catalyst has high acidity (e. g., Al2O3 and SiO2 [105, 106] supported samples), dehydration reaction is favored, resulting in the formation of C2H, a precursor of coking through polymerization. If the catalyst presents basic features (e. g., MgO and ZnO [107, 108] supported sample) instead, dehydrogenation reaction is preferred, leading to the production of acetaldehyde, an important reaction intermediate related to higher H2 yield. Acetaldehyde can then be decomposed into CH4 and CO [109] or undergoes steam reforming to generate CO and H2 relying on the catalyst employed. These single carbon containing products (CH4 and CO) can be further reformed to CO2 and H2 through methane steam reforming and water-gas shift reaction if sufficient water is supplied. Besides, two acetaldehyde molecules can react with each other to form acetone through aldol condensation reaction [35] or be oxidized to acetic acid [110]. Carbon can be formed at various stages from carbon-containing species via either cracking or Boudouard reaction [111].

Ethanol adsorption and subsequent surface reaction have been extensively studied over many different catalyst systems employing FTIR technique. Although the exact locations of the ethanol adsorption bands vary with catalysts tested, the identifications of surface species and its evolutions are well established. Ethanol can be adsorbed on the sample surface dissociatively and molecularly [112-114]. The ethoxide species is the result of ethanol dissociative adsorption. Then the surface acetate species is obtained from the oxidation of ethoxide by the lattice oxygen coming from the sample surface [115, 116]. The acetate species can then experience C-C breakage leading to the formation of single carbon fragments. Whether these fragments will be released directly from the surface or undergo further oxidation to carbonate species is closely linked to the sufficiency of oxygen stored in the sample. The adequate oxygen supplies benefit the formation of carbonate species. Finally CO2 originates from the decomposition of carbonate species. However, compared with ethanol, water adsorption and its role in the subsequent surface reaction remain unclear for BESR. Therefore, the surface features need to be investigated during water adsorption and co-adsorption of water and ethanol.

13C NMR technique has been applied into the study of ethanol adsorption behavior to track the evolution of carbon containing species over Cu/ZnO [117]. Different oxygenate species have been identified after integrating with the results obtained from MS. Unfortunately, just 1-C was labeled in the ethanol molecule, in order to get a comprehensive picture of the surface species and its evolution after ethanol adsorption, 2- C, even H and O labeled ethanol is also worth being considered. A similar approach is also applicable for water adsorption and co-adsorption of ethanol and water by choosing suitable isotopic labeled elements.

Compared with the kinetic studies focused on the steam reforming over single carbon containing reactants such as methanol [118-122] and methane [123-127] (MSR) which have been investigated intensively for tens of years, the kinetic investigations performed over ethanol steam reforming (ESR) reaction are still in their burgeoning stage, which might be due to the relatively complicated reaction networks involved originating from the increase of carbon atom. However, the knowledge accumulated during the systematic explorations of the kinetic mechanisms occurring during MSR provides a valuable starting point for ESR researchers to expand upon. In recent years, based on the observations obtained from both gas phase and sample surface, several kinetic models have been proposed to simulate the mechanistic behaviors of various catalyst systems [128-132], which will facilitate better understanding of the reaction mechanisms. If the estimated values are in good consistency with the reported experimental results, the assumed reaction pathways and rate­determining step (RDS) will uncover the actual reaction mechanisms to a certain level. Furthermore, the activation energy measured from this study provides the reference for molecular simulation. In addition, the outcomes from this kinetic analysis will benefit the reactor design which can promote mass and heat transfer during reaction.

Based on the TPD and DRIFTS results reported in [133], a possible reaction pathway for ethanol steam reforming over Co-based catalysts is proposed by our laboratories in Fig.6. In Scheme 1, the reactant molecules (EtOH and water) diffuse from gas phase to the surface of the catalyst. The ethanol molecules adsorb dissociatively on the Co sites, forming ethoxide species. Water, on the other hand, adsorbs on the support, forming hydroxyl groups. The first H abstracted from ethanol can either form OH groups with the surface oxygen species or combine with hydrogen from H2O and form H2 (Scheme 3). Ethoxide species move to the interface of metal and oxide support and be oxidized by an additional hydrogen abstraction forming aceteldehyde (Scheme 4). Acetaldehyde molecules may lead to the formation of acetone through an aldol-condensation type reaction and acetone molecules are observed only in the gas phase. Acetaldehyde species have a short surface residence time, converting readily to acetate species through further oxidation with surface oxygen or OH groups (Scheme 5). There are multiple routes for the acetate species once they are formed. In one of the routes, the metal may be involved in C-C bond cleavage leading to the formation of single carbon species (Scheme 7), leading to the formation of CH4. The carbon-oxygen surface species may desorb or further oxidize to give carbonate species, especially on supports with high oxygen storage capacity (Scheme 8), which can desorb as CO2 (Scheme 9). In a second route, especially, if oxygen accessibility is high, the CH3 fragment will undergo oxidation through H subtraction and O addition (Scheme 10) to form formate, possibly through a formaldehyde intermediate (Scheme 11), and carbonate (Scheme 12). The catalyst surface is then regenerated through CO2 desorption (Scheme 13) and ready for the next catalysis cycle regardless of the route followed.

If the surface is highly acidic, ethanol dehydration may dominate the reaction pathway and result in the formation of H2O and C2H4 which is the major precursor to coke due to polymerization, as described in Scheme 2 and 6. If the oxygen mobility in the catalyst is not high enough, the acetate species may remain on the surface and lead to coke formation, as reported earlier [34, 134].

Briefly speaking, dissociative adsorption of ethanol and water leads to ethoxide species and hydroxyl groups, respectively. The active metal catalyzes the C-C bond cleavage and formation of single carbon species. BESR reaction could happen at the interface of the active metal and the oxide support, which could participate by providing oxygen from the lattice to facilitate the oxidation of carbon species. The resulting oxygen vacancies can be filled by the oxygen in the hydroxyl species formed from water adsorption. Therefore, it is necessary to have rapid oxygen delivery mechanism throughout the oxide support to prevent carbon deposition on the surface due to deficient oxidation of carbon species. High metal dispersion

image171

Fig. 6. Proposed Reaction Mechanism for Ethanol Steam Reforming over supported Co catalysts

will favor the ethanol adsorption and formation of more accessible metal/oxide interfaces as well as C-C cleavage. High oxygen storage capability and mobility will facilitate the oxygen delivery through the support and suppress coke deposition. The Co-based systems that incorporate oxides with high oxygen storage and oxygen mobility could deliver the required characteristics needed for active and stable BESR catalysts.