Biodiesel production from Jatropha

Ways and means have been sought for many years to be able to produce oil-substitute fuel. Biodiesel extracted from fresh or used vegetable oil whether edible or not, is one such renewable alternative under consideration. Merits of biodiesel are that it can be directly used in engines with little or no modifications; contains little or no sulphur; no aromatics; has a higher cetane number and contains about 10% built-in oxygen and these properties help it burn fully with the result of having less carbon monoxide production, less unburnt carbon and less particulate matter residues. The production of biodiesel would be cheap as it could preferably be extracted from non edible oil sources. Jatropha curcas (Linaeus), a non­edible oil-bearing and drought-hardy shrub with ecological advantages, belonging to the Euphorbiaceae family, has been found to be the most appropriate renewable alternative source of biodiesel. Presently, the procedure for biodiesel production from jatropha seeds starts with harvesting whole ripe fruits. These fruits are then opened to remove the typically 3 or 4 seeds contained in each fruit. (A matured plant produces about 20kg of seeds in a year). These seeds are then sundried and afterwards stones, sticks, mouldy or damaged seeds and other foreign materials are handpicked from the batch of dried seeds. Next, this cleaned batch of seeds is crushed in an oil extraction machine to free the oil. This extracted oil is then filtered to remove impediments and the oil is poured in air-tight containers for storage. The extracted and filtered vegetable oil can be used directly as a fuel in suitable diesel engines without undergoing the trans-esterification process (Achten et al., 2008). However, to make it more useful in many engines, this Jatropha oil has to undergo a trans­esterification process of the triglyceride molecules in fats and oils with light weight alcohols like ethanol and methanol in a reactor in order to convert it to biodiesel. After being put into the reactor, the Jatropha oil settles; it is washed and purified by evaporation, and the liquid produced is biodiesel. Under optimal conditions, Jatropha curcas produces a higher oil yield per hectare compared to peanuts (Arachis hypogea), sunflower (Helianthus annus), soyabean (Glycine max), maize (Zea mays) and cotton (Gossypium species) (Kaushik et al., 2007). Biodiesel is a promising alternative because it is a renewable liquid fuel source that can be used alone and alternatively blended with petroleum-based diesel.

Jatropha’s potential as a new energy source comes at time when interest in biofuel production is at an all-time high. As observed by Parwira (2010), biofuel production could potentially position developing nations to become net exporters of fuel which could greatly advance their objectives of economic independence. The paper noted further that many

international corporations in Scandinavia, China, and Europe are purchasing tracts of land in developing countries (especially African countries) in an attempt to capitalize on this growth industry. New uses are being found for biofuel continually and this creates an impetus to strengthen efforts to produce them. In fact, several wireless communication companies have constructed cellular network base stations that are powered by Jatropha — based biofuel (Katembo and Gray, 2007). Presently, corn ethanol has a yield of 3100-4000 L/ha. This is still much higher than Jatropha curcas which is approximately 460-680 L/Ha of oil (Dar 2007). However, the production of Jatropha biodiesel is still very attractive largely due to its excellent fuel properties.

Kywe and Oo (2009) obtained a biodiesel yield of 30 gallons/day from a pilot plant which produced oil from Jatropha. The biodiesel demonstrated excellent fuel properties and it was found to be of very good quality. Tomomatsu and Swallow (2007) studied the economics and potential value of Jatropha curcas biodiesel production in Kenya and noted that in recent years, the production of Jatropha curcas has been widely promoted by private enterprises, non-governmental organizations and development agencies as one of the most viable candidates for biodiesel feedstock in Africa. While multiple benefits of jatropha production such as a petroleum product substitute, greenhouse gas mitigation and rural development are emphasized, the viability of production at farm level is questioned. The study revealed that the profitability of jatropha production for smallholder farmers is expected to be minimal unless farm-level production is accompanied by significant investments and policies targeted at enhancing production of the crop. However another economic study which took place in Mali showed that when all uses of Jatropha were taken into consideration, a rate of return of 135% could be achieved (Dinh et al., 2009).

Veljkovic et al., (2006) noted that biodiesel, which is made from renewable sources, consists of the simple alkyl esters of fatty acids. As a future prospective fuel, biodiesel has to compete economically with petroleum diesel fuels. The use of the less expensive feedstock containing fatty acids such as inedible oils, animal fats, waste food oil and byproducts of the refining vegetables oils reduces the costs of producing biodiesel. Therefore the availability and sustainability of supplies of less expensive feedstock will be a crucial determinant in competitively delivering biodiesel to commercial fuel filling stations. Such less expensive feedstock can come from inedible vegetable oils, mostly produced by seed-bearing trees and shrubs such as Jatropha curcas, a plant which has no competing food uses and which grows widely in tropical and subtropical climates across the world (Openshaw, 2000). Berchmans and Hirata (2008) developed a technique to produce biodiesel from crude Jatropha curcas seed oil having high free fatty acids (15% FFA). The high FFA level of the oil was reduced to less than 1% by a two-step pretreatment process. The first step was carried out with 0.60 w/w methanol-to-oil ratio in the presence of 1% w/w H2SO4 as an acid catalyst in 1-hr reaction at 500C. After the reaction, the mixture was allowed to settle for 2 hr and the methanol-water mixture which separated at the top layer was removed. The second step involved trans esterification using 0.24 w/w methanol to oil and 1.4% w/w NaOH to oil as alkaline catalyst to produce biodiesel at 650C. The final yield for methyl esters of fatty acids was achieved for 90% in 2 hr.

experiments. Experimental results revealed that a 12:1 molar ratio of methanol to oil, addition of 1.5% (w/v) CaO catalyst, 70°C reaction temperature, 2% water content in the oil produced more than 95% biodiesel yield after 3 hours reaction time. Calcium oxide activated with ammonium carbonate was an efficient super base catalyst for a high yield transesterification reaction and the base strength of CaO was more than 26.5 after dipping in ammonium carbonate solution followed by calcinations. Transesterification of Jatropha oil using supercritical methanol was also studied under the range of temperature from 120°C to 250°C, and range of pressure from 5 — 37 bars using superbase catalyst CaO and acid catalyst. The reaction products were analyzed for their content of glycerol by high performance liquid chromatography (HPLC) and this revealed that the process of supercritical transesterification achieved a yield of more than 95% after 1 hour.

The typical fuel properties of Jatropha curcas L, oil are as shown in Table 4 below. These properties show that jatropha biodiesel is a good quality biofuel.

S/N

Property

Numerical quantity

Reference

1

Calorific value (MJkg-1)

39.77

Kumar and Sharma (2008)

2

Cetane number

51

Dinh et al., (2009)

3

Cloud point (0C)

2

Achten et al., (2008)

4

Flash point (0C)

235

Achten et al., (2008)

5

Kinematic viscosity at 400C (mm2sec-1 )

41.51

Kywe and Oo (2009)

6

Relationship C/H (%wt)

13.11

Abreu (2009)

7

Relative density

0.87

Kywe and Oo (2009)

8

Sulphur content (%wt)

0.04

Abreu (2009)

9

Carbon residue (%)

0.02

Dinh et al., (2009)

Table 4. Fuel Properties of Jatropha curcas oil