THERMOCHEMICAL CONVERSION

The process of converting LB to products using pri­marily heat as the engine of conversion is thermochem­ical conversion. Thermochemical processing appears more promising than bioconversion of the lignin frac­tion of the LB in that it serves as a source of process energy and the coproducts have benefits in a life-cycle context; however, it has a detrimental effect on enzy­matic hydrolysis (Lynd et al., 1999, 2005; Lynd and Wang, 2004). This method differentiates on how much air is supplied to the conversion, as shown in Figure 27.7. If LB is heated in the presence of excessive amounts of air, specifically oxygen, then the biomass will combust. If the amount of air or elements of air is limited then gasification will occur. Lastly, if no air is allowed then pyrolysis or hydrothermal liquefaction is the outcome.

Combustion

Combustion is a result of a complicated network of exothermic chemical reactions. The reaction generates copious amounts of heat and radiation. The reaction tends to be self-perpetuating and continues spontane­ously due to the large amount of heat generated by the reaction. Specifically, combustion is when carbon, hydrogen, combustible sulfur, and nitrogen in LB react with oxygen. The process includes fusion, evaporation, pyrolysis, a gas phase, and surface reactions.

Combustion of solids can take place in many forms including evaporation combustion, decomposition com­bustion, surface combustion, and smoldering combus­tion. Evaporation combustion is when fuel, with a relatively low fusing point, fuses and evaporates by heating, and reacts with gaseous oxygen and burns. When gasses such as H2, CO, CmHn, H2O, and CO2 are produced by thermal decomposition and react with O2, it is called decomposition combustion. A common by-product of evaporation and decomposition combus­tion is char. Char burns by surface combustion. Surface combustion occurs when the material only contains car­bon and small amounts of volatile compounds such as charcoal, oxygen, carbon dioxide, or steam. When these compounds diffuse into pores inside or on the surface of the solid they burn in a reaction of the surface of the ma­terial. Lastly, smoldering combustion is a slower and lower temperature reaction. It is a form of thermal decomposition that takes place at a temperature below the ignition temperature of the volatile components of the LB. If the temperature is forced up, smoke might be produced or the reaction may ignite. If it ignites the reaction is referred to as flammable combustion. Indus­trial LB conversion processes commonly employ decom­position or surface combustion.

Gasification

Gasification is the conversion of LB from its solid form to fuel gas or syngas. Syngas is simply a chemical feedstock in its gas phase. These might be CO, H2, CH4, CO2 and N2 as well as char (Balat, 2008b; Demirbas, 2004; Li and Suzuki, 2009).

Gasification is a broad treatment method and pro­duces a variety of different results depending on how it is controlled. Manipulating pressure, temperature, heating method, and conversion agent produces specific results. Pressure is usually controlled for either normal pressure (0.1—0.12 MPa) or high-pressure conditions

Species

Characteristics

Advantages

Drawbacks

References

Saccharomyces cerevisiae

Facultative anaerobic yeast

Naturally adapted to ethanol

Not able to ferment xylose

(Gamage et al., 2010; Hahn-

fermentation

and arabinose sugars

Hagerdal et al., 2007; Jorgensen,

High alcohol yield (90%)

Not able to survive high

2009; McMillan, 1994; Rogers

High tolerance to ethanol (up

temperature of enzyme

et al., 2007; Talebnia et al., 2010)

to 10% v/v) and chemical inhibitors

hydrolysis

Amenability to genetic modifications

Candida shehatae

Microaerophilic yeast

Ferment xylose

Low tolerance to ethanol

(Banerjee et al., 2009; Ligthelm

Low yield of ethanol

et al., 1988; McMillan, 1994; Sun

Require microaerophilic conditions

et al., 2011; Zaldivar et al., 2001)

Does not ferment xylose at low pH

Zymomonas mobilis

Ethanologenic gram-negative

Ethanol yield surpasses

Not able to ferment xylose

(Balat and Balat, 2008; Herrero,

bacteria

S. cerevisiae (97% of the

sugars

1983; Liu et al., 2010; McMillan,

theoretical)

Low tolerance to inhibitors

1994)

High ethanol tolerance (up to 14% v/v)

Neutral pH range

High ethanol productivity (fivefold more than S. cerevisiae volumetric productivity)

Amenability to genetic modification

Does not require additional oxygen

Pichia stipites

Facultative anaerobic yeast

Best performance xylose

Intolerant to a high

(Jeffries et al., 2007; McMillan,

fermentation

concentration of ethanol

1994; Nigam, 2001; Shupe and

Ethanol yield (82%)

above 40 g/L

Liu, 2012; Zaldivar et al., 2001)

(Continued)

THERMOCHEMICAL CONVERSION 479

Species

Characteristics

Advantages

Drawbacks

References

Able to ferment most of

Does not ferment xylose

cellulosic-material sugars

at low pH

including glucose, galactose,

Sensitive to chemical inhibitors

and cellobiose

Requires microaerophilic

Possess cellulase enzymes

conditions to reach peak

favorable to SSF process

performance

Reassimilates formed ethanol

Pachysolen tannophilus

Aerobic fungus

Ferment xylose

Low yield of ethanol

(Zaldivar et al., 2001; Zayed and

Require microaerophilic conditions

Does not ferment xylose at low pH

Meyer, 1996)

Escherichia coli

Mesophilic gram-negative

Ability to use both pentose and

Repression catabolism

(Gamage et al., 2010; Liu et al.,

bacteria

hexose sugars

interfere to cofermentation

2010; Weber and Boles, 2010;

Amenability for genetic

Limited ethanol tolerance

Zayed and Meyer, 1996)

modifications

Narrow pH and temperature growth range

Production of organic acids Genetic stability not proved yet

Low tolerance to inhibitors

and ethanol

Kluveromyces marxianus

Thermophilic yeast

Able to grow at a high

Excess of sugars affect its

(Banat et al., 1992; Kumar et al.,

temperature above 52 ° C

alcohol yield

2009b; Weber et al., 2010)

Suitable for SSF/CBP process

Low ethanol tolerance

Reduces cooling cost

Fermentation of xylose is poor

Reduces contamination

and leads mainly to the

Ferments a broad spectrum of sugars

formation of xylitol

Amenability to genetic modifications

Thermophilic bacteria

Extreme anaerobic bacteria

Resistance to an extremely

Low tolerance to ethanol

(Georgieva et al., 2008; Kumar

• Thermoanaerobacterium

high temperature of 70 °C

et al., 2009b; Lynd et al., 2002;

saccharolyticum

Suitable for SSCombF/CBP

Shaw et al., 2008; Zeikus et al.,

• Thermoanaerobacter ethanolicus

processing

1981)

• Clostridium thermocellum

Ferment a variety of sugars

Display cellulolytic activity

Amenability to genetic modification

CBP, consolidated bioprocessing.

480 27. DEVELOPMENT OF THERMOCHEMICAL AND BIOCHEMICAL TECHNOLOGIES FOR BIOREFINERIES

(0.5—2.5 MPa). Temperatures are usually either operated under low-temperature (<700 °C) or high-temperature (>700 °C) conditions. High-temperature decomposition may occur at the ash fusion point or above. Indirect gasification occurs when heating the raw material and gasification agent using an external heat source. Direct gasification occurs when heat generated from the reaction of partial gasification of raw material and oxygen is used as the heating source. The gasification agent is another variable with significant influence on the product. An agent is any combination of air, oxygen, or steam. Additionally, carbon dioxide maybe used for a set period of time to affect the product.

There are a variety of gasifiers in use today. Fixed bed, flow bed, circulating flow bed, entrained bed, mixing bed, rotary kiln, twin tower, and molten furnace are examples of industrial gasifiers (Yokoyama, 2008).

Another method, supercritical water gasification (SCWG), is interesting because water under supercritical conditions has properties that facilitate the transport processes of compounds while remaining a benign me­dia for processing. It even acts as a catalyst for acid/ base reactions under these conditions (Calzavara et al., 2005; Nolen et al., 2003; Savage et al., 1995). Of note in SCWG is that it takes place in either high — or low — temperature conditions (Matsumura et al., 2005). How­ever, if one adds an alkali catalyst to the processing at low temperatures, it increases the conversion into oil and gas. Additionally, the catalyst lowers the tempera­ture at which the cellulose decomposes, or the onset of the gasification process (Minowa et al., 1997, 1995, 1998a, b, Murakami et al., 2012).

Pyrolysis

The conversion of LB by heating is pyrolysis (Balat, 2008a; Bridgwater, 2003; Mohan et al., 2006). Depending on the desired product, one chooses the operational con­ditions for pyrolysis. Factors such as heating rate, reactor temperature, residence time and composition of the feedstock determine the product. The goal of py­rolysis is to execute the process in the absence of oxygen and thus avoid the burning of the feedstock and instead
break down the lignocellulosic bonds and crystalline structure. By doing so under these conditions, new com­pounds are formed. Compounds such as char, bio-oil, and gasses are produced (Thuijl et al., 2003). The bio­oil formed by pyrolysis is not easily stored because it is unstable and requires additional processing prior to long-term storage (Adam, 2005).

There are three categories of pyrolysis: conventional, fast and flash. Conventional pyrolysis produces solids, liquids and gasses. Fast and flash pyrolysis produces primarily liquid and gaseous products (Demirbas, 2005).