Category Archives: SonSolar

Large Scale Rooftop Photovoltaics Grid Connected System at Charoenphol-Rama I Green Building

Nipon Ketjoy*, School of Renewable Energy Technology (SERT), Thailand Wattanapong Rakwichian, School of Renewable Energy Technology (SERT), Thailand Vitsarut Wongchupan, Panya Consultants Co., Ltd., Thailand Theerapon Sankarat, Tesco Lotus, Ek-Chai Distribution System Co., Ltd., Thailand Corresponding author. E-mail: ketjoy@yahoo. com

Abstract: This paper presents a technical feasibility study project for the large scale rooftop photovoltaics (PV) grid connected system at Charoenphol-Rama I green building super store of TESCO LOTUS (TL) in Thailand. The objective of this project is (i) to study the technical feasibility of installation 350 kWp PV systems on the top of the roof in this site (ii) and to determine the energy produce from this system. The technical factors are examined using a computerized PVS 2000 simulation and assessment tool. This super store building located in Bangkok, with latitude 14° N, longitude 100° E and the building direction is 16° from North direction. The building roof area is 14,000 m2; with 3 degree face East and 3 degree face West pitch. Average daily solar energy in this area is approximately 5.0 kWh. The study team for this project consists of educational institution as School of Renewable Energy Technology (SERT) and private institution as Panya Consultants (PC). TL is the project owner, PC is responsible for project management, and SERT is a third party and responsible for PV system study, conceptual design and all technical process. In this feasibility studies SERT will identify the most attractive scenarios of photovoltaic cell technology (mono, poly-crystalline or thin film amorphous), system design concepts for owners (TL) and determine possibility of the energy yield of the system from different module orientation and tilt angle. The result of this study is a guide to help TL to make decision to select proper rooftop PV system option for this store with proper technology view. The economic view will not be considered in this study.

Keywords: Rooftop photovoltaic grid connected system, Contractor potential

1. Introduction

PV systems can be installed on the top of the roof or other surfaces of buildings. From the many advantages of rooftop PV grid connected system, more and more countries have set up the target for using PV in household and building sector since PV integration in building surfaces represents a significant progress in urban PV applications.

Tesco Lotus (TL), a subsidiary of TESCO PLC, the largest retail stores chain in United Kingdom, is leader in Thailand with currently 47 hypermarket stores over 500,000 square meters of sales area in 25 provinces around the country. By October 2004 the 50th store in central of Bangkok will be opened. This building so-called "Green building” will integrate various improvement on lower emissions, energy savings and environment. One of the ideas is to integrate the PV rooftop grid-connected system in this building without interrupting other planning schedules. How much energy can be produced per year from the PV grid-connected system which is expected to be installed. Also the module orientation and tilt angle effect to yearly energy yield. In order to know and get the answers to these questions the technical feasibility studies have to be done.

In this paper, a technical feasibility study of PV rooftop grid-connected for Charoenphol — Rama I green building super store of TESCO LOTUS (TL) in Bangkok will be presented.

2. Methodology

Theory

The propagation of electromagnetic waves in stratified media has been discussed by Born and Wolf [19]. The field of optics of thin films has been reviewed by various authors, e. g. Heavens [20], Holland [21], Anders [22], Knittl [23], and Macleod [24]. Due to the multiple reflections between the different interfaces, the problem of the optical behaviour of a multilayered thin film stack is non-trivial. It can be treated, though, by the method of characteristic matrices, which defines one matrix Mr per individual layer. From this matrix product, transmission and reflectance spectra can be computed. Extended calculations are usually carried out by a computer.

The visible reflectance RVIS is a measure for the brightness of a surface as it appears to the human eye under certain illumination conditions. Its determination is based on the photopic luminous efficiency function V(A.) and depends on the choice of the illuminant

Rvis=

R(XyiiLL(X)-V(X)dl
jliu.(iyV(X)dX

(1)

Iill(^):

where R(A.) is the simulated or measured hemispherical reflectance of the sample.

For the assessment of colored solar collectors it is useful to introduce a figure of merit. In a previous publication [17] we defined the ratio of the visible reflectance RVIS under daylight illumination D65 and the solar reflectance Rsoi (based on the solar spectrum AM1.5 global[25,26]) as figure of merit M:

M = (Rvis under daylight illumination D65) / (Rsol for AM1.5 global) (2)

Being large in the case of high visible reflectance or low solar energy losses Rsol, this number describes the energy efficiency of the visual perception ("brightness per energy cost”).

An alternative approach is to use for both the evaluation of the visual impression and the energetic reflection losses the same illuminant Isol.

M’ = (RVIS under solar illumination AM1.5 global) / (Rsol for AM1.5 global) (3)

In practice, the resulting values for M and M’ are always rather close to each other. It can be shown that the principal upper limit for M and M’ amounts to the value of approx. six (in the ideal case). Of course the energy-effectiveness of the colored reflection should not be the only criterion for the evaluation of a colored collector glazing. A sufficient solar transmission is certainly one of the most important requirements.

Damage Analysis

Authentic information about the origin and the development of fracture is recorded in the appearance of the fracture. The fractographic and microscopic investigation of original wafers broken during manu­facturing, therefore, can reveal the history of the damage. Examples are given in Figures 4 to 9.

Figure 4 shows micrographs with typical markings on the fracture surface in the vicinity of the crack origin.

The crack started at a micro-crack located in the surface of the wafer (left picture) and in the edge of the wafer (right picture), respectively. The dashed lines represent crack propagation fronts.

comprises a heat treatment which obviously contributes to a mitigation of micro-damages and thus causes a further increase in strength. Step 4 (a coating procedure) does not substantially influence the damage status. Step 5 (black bar in the figure) however leads to an essential decrease in strength revealing a severe generation and growth of micro­damages. This step represents the printing station. The fast firing process 6 can only partially reverse the loss of strength. Inspections of the printing procedures showed that an inappropriate temperature control effectuated high thermally induced stresses in the wafers. After an improved temperature adjustment the loss rate diminished noticeably.

In the sample shown in Figure 5 the crack initiated in the edge of the wafer at a micro­crack which is due to imperfect laser-cutting. The micro-crack is widened by etching processes.

О) 1 ^

1,0

0,8

0,6

о ’

0,0

Figure 3: Strength values of wafers subjected to different etching procedures

A B C D

Etching Procedure

Figure 4: Fracture surfaces at crack origin (arrow). The crack was initiated at a micro-damage in the surface of the wafer (left) and in the edge of the wafer (right)

In Figure 6 the crack was released at a boundary within the crystalline structure of the silicon. This boundary presumably originates from a former internal fissure in the ingot which was later on filled by still liquid silicon during the solidification process.

Figure 7 shows the surface of a wafer along the edge. The damages at the edge are due to a knocking of the wafers against guide pins during fluttering in the air flow of a fan. After constructional changes at the guiding device these damages did not occur any more.

Figure 8 exhibits the fracture surface of a wafer which was broken because of a small crack within the wafer surface. The problem was to detect at which step in the manufacturing chain this initial crack was originated. Because the Figure 5: Crackinitiation at a micro-crack area of the initial crack (marked by the dotted in the edge of a laser-cut wafer
line) shows typical patterns associated to etch treatment it was evident that the initial crack was already existent prior to the etching process. After this limitation the cause for the cracks, a handling problem, could be identified and eliminated.

Figure 6: Crack release at a crystalline boundary. The surface area marked in the left micrograph by a rectangle is shown to the right in larger magnification. (View onto the wafer surface)

Figure 7: Edge damaging due to inadequate handling

Figure 8: The area surrounded by the dotted line exhibits structures which are associated to etch treatment. This evidences that the crack was already existent previous to the etching process

In Figure 9 a wafer fragment is shown from which a complex evolution of a breakage could be revealed. The primary crack initiated at the position which is indicated by the black arrow (right in the picture) and propagated some millimetres in both directions and then stopped. The fracture surface on the right hand side (along the grey dotted line) exhibits traces of the blue AR-coating, thus indicating that this crack segment originated before the

AR-coating process. On nearly the entire fracture surface (along the black dotted line) traces of the backside-metallization can be found. This part of the crack, therefore, must be developed after AR-coating and prior to the backside-metallization process. The final break through (on the very left on Figure 9) occurred due to the thermo-mechanical loading during the fast firing process, because the breakage was discovered after the fast firing furnace.

As these examples show, the real sources of loss cannot be discovered generally by considering only those processes at which major breakage rates appear. The breakage of wafers during manufacturing can have a complex history: In any of the process steps a micro-damage is generated, in (one or more) other processes the damage is extended and only in a later process applying higher stress the wafer breaks completely and evidently.

Model System Configuration and Equipment

There is a variety of different possible designs for autonomous power supply systems. The final choice depends on several factors. The present investigation focuses on a typical combination of equipment and only deals with electricity production. The possibility of generating heat for hot water and heating supply is not addressed.

Hence, the model system basically comprises a photovoltaic unit, an electrolyzer, hydrogen storage, and a fuel cell. Wind energy converters and motor generators can be added as energy sources. All parts are connected to an internal grid by power conditioning units. A DC/AC-inverter produces the alternating current required for end-use. A final, but very important component is the controller for managing the energy flows.

Hydrogen can be stored as a compressed gas or a cryogenic liquid. Both forms are not economic at a small scale. Therefore, instead of a single house a small community (e. g. a village) figures as consumer.

Apart from the equipment already mentioned the system requires an additional storage to meet load fluctuations and peak demands, since a fuel cell or a combustion engine generator have relatively long start-up times. Therefore it is reasonable to install a smaller but faster energy storage unit such as a battery or a high capacity capacitor. Even the utilization of a small PEM fuel cell may be considered.

The overall system configuration, as treated by the simulation program, is shown in Figure

1.

The office building Pynten

Pynten is an office building developed for Avantor, one of the largest real estate developers in Oslo, as part of their new office and industry area Nydalen Park in Oslo. This is presently the largest urban development project in Norway, and the company is establishing a large service organisation for the area in addition to developing office — and housing projects.

The site has an exposed situation with view to all directions, connection to the river park Akerselva to the east, and good infrastructural connections. The site is heavily polluted from a neighbouring highway. The building entrance faces west, towards the local access road, while the main views are to the river to the east, and the city to the south.

Pynten, Oslo. Perspective of the north facade.

The building has a very good environmental profile, with a compact design, thermal mass, balanced hybrid ventilation, and intelligent lighting with utilisation of daylight. The building’s annual energy use is expected to be 84 kW/m2. Of this, lighting and equipment constitute 34 kW/m2. Heating comprises 26 kW/m2, partially covered with electricity. Average energy consumption in a reference building is 230-240 kw/m2 per year.

The building had a centralised control system that regulates resource use. Each workplace has its own web site to regulate the local climate, and cell offices have motion detectors that put vacant areas in standby mode. Similar concepts are applied in public areas.

The building has an open circular plan with an inserted closed volume containing the reception and vertical communication. Three floors and two basement levels add up to a total floor area of about 4200 m2. Of this, about 3000 m2 containing 114 work places is for rent. The structure of the building suggests one tenant at a time, and the work places are placed on three donut-shaped floors.

The office space can be arranged in a number of ways, from open landscapes via team offices to standard cell offices. Work places are quite exposed in the simple shape of the building, which is handled with interior walls or separation walls. Left over area from adding this grid of rectangular work modules is useable for meeting tables etc.

Most service facilities are atypically located in the basement and in the closed volume to the north east. Circulation routes run on the perimeter of the central atrium, and become the focal point of the interior.

The facades of the main volume have large glazed areas to utilize the view and daylight to all directions. Although the main volume is circular, the south face is more fragmented, with a saw tooth profile that breaks up the volume. The building still has very similar
expressions to the different directions. The building is somewhat difficult to add additional volumes to in the future, due to its compact, clear-shaped geometry.

The building envelope is strictly following the shape of the floors, creating no natural breaks in the structure for internal vertical connections between floors. The fagade walls are quite traditional in their structure, and are divided in 2,4 meter wide modules, adjacent to the width of a standard office cell. The interior is not bound to this dimension in its layout, but must relate to the shape to some extent. Galleries running along the south face of the building bring depth to the fagade and shade to the adjacent offices. They also give employees some access to the exterior and activate the facade.

The building and interesting areas for PV integration

The flat solid roof has a terrace and a central skylight that bring light into the core of the building. The skylight is tilted to the north.

■мсю in

Developed model

The total of 200 patterns has been calculated for optimal couple sizing (CAop, CSop) as described above. From this set 180 patterns were used for the training of the network and 20 were used as for testing and validation for the model. These data have been randomly select. The architecture that gave the best results is shown in figure 4, which has two neurons in the input layer and two neurons in the output layer. However, the number of the neurons in the hidden layer must be adjusted during the learning phase, so that the network can be trained efficiently. Developed model can be generating the optimal sizing coefficients from only the geographical coordinate. These coefficients allow calculating the PV-array area (APV) and the useful accumulator capacity (Cu). The diagram block of developed model is provides in Fig.5. Note that the input/output data are the altitude, the longitude, optimal PV capacity (Caop) and optimal storage capacity (CSop) corresponding respectively ui(k), u2(k), yi(k) and y2(k).

Results

Fig.5. Diagram block of developed model

Once a satisfactory degree of input-output mapping has been reached, the MLP-IIR network training is frozen and the set of completely is an unknown test data that w. as applied for validation. After simulation of many different structures, we found that the best performance is obtained with a one hidden layer with 8 neurons. Table 2 displays the statistical features (mean, variance and correlation coefficient) between the measured coefficients and those estimated by our model, it is found that there is no significant difference between the estimated and the measured coefficient from the statistical features point of view. The correlation coefficient obtained for the validation data set is 97.9% for CAOP and 98.9% for CSOP. In this respect, the closer to unity these values are the better the prediction accuracy.

Table 2 Comparison between actual and estimated results

Statistical tests

Optimal sizing

Calculated

Estimated

Variance

Correlation

couples

Mean

Mean

coefficient (%)

CAOP

1.076

1.051

0.270

97.9

CSOP

1.135

2.112

0.226

98.9

Table 3 lists an example of the results obtained after conducting several simulation comparisons in terms of performance among different neural network structures. The performance the model significantly as the number of hidden neurons is increased until 8 neurons. At this point, adding more hidden neurons to the networks results in a slight
improvement in performance. The MLP-IIR model present good results and take less iteration compared between other neural structures. Figure 6, shows clearly there is almost a complete agreement between the measured (numerical model) and estimated coefficients by our model MLP-IIR, also a contribution with the others neural networks.

Table 3. Training results from each network structures

Network

structure

Mean Square Error (MSE)

# of Iterations

MSE for test set

MLP

2x4x4x2

0.095

640

0.087

2x6x2

0.074

935

0.060

2x10x2

0.087

1054

0.092

RBF

2x2x2

0.051

368

0.074

2x6x2

0.043

436

0.065

2x8x2

0.035

525

0.045

MLP-IIR

2x4x2

0.021

163

0.032

2x8x2

0.013

250

0.022

In this part, we present an example in order to illustrate how one uses this model to determine the PV-array area and useful capacity. Firstly, you were to give in input of the model the geographical coordinate of the site, which you want install the PV system. Then, from the model we obtain the Caop, and Csop, for given consumption, Eq(1) allows to calculate the APV and the Cu, the number of solar modules and batteries are determining according to unit dimension of module and the storage capacity of the battery. Table 4 shows the results obtained for some sites from the north towards the south of Algeria.

Table 4. Example of sizing in isolated sites

Sites

LLP=1%, L=2KW/Day

Latitude

(Deg.)

Longitude

(Deg.)

Caop

PV-array Area

Apv (m2)

Csop

Useful accumulator capacity CU (KW)

36

0

1.92

7.8049

1.74

2.87

35

8

2.59

8.0000

2.46

3.14

34

2

1.98

6.2051

1.85

2.48

33

-1

1.25

3.3333

1.52

2.10

32

9

0.96

2.1224

1.31

1.52

31

-4

0.95

1.9200

1.29

1.52

30

-3

0.90

1.4815

0.97

1.08

29

5

0.87

1.2857

0.86

0.70

28

-2

0.78

0.9655

0.83

0.70

27

10

0.78

0.9333

0.78

0.62

26

2

0.77

0.9180

0.78

0.56

25

-2

0.77

0.7742

0.76

0.56

Fig.6. Comparison between measured and others estimated models

‘і

3tes

Conclusion

The objective of this work is to train the MLP-IIR model to learn the estimation and modeling of the optimal sizing coefficients of stand-alone PV system with a minimum of input data. Once trained, the MLP-IIR estimates these coefficients faster. The validation of the model was performed with unknown sizing coefficient, which the network has not seen before. The ability of the network to make acceptable estimations even in an unusual day is an advantage of the present method. It should be stressed that the training of the network required about 1 minute on a Pentium III 800MHz machine. The estimation with correlation coefficient of 98 % was obtained. This accuracy is well within the acceptable level used by design engineers. The traditional methods of sizing PV system (empirical, analytical, numerical and hybrid) allows to estimate the sizing of PV system for one given site, and requires the availability of several parameters such as the daily solar radiation data, altitude, longitude, the load, the characteristics of stand alone PV system, the inclination of the panels and to take very much computing time for estimation of optimal coefficients. On the other hand, the model that we developed allows estimating the PV-array area and the storage capacity from a minimum input data (altitude, longitude) based on the optimal sizing coefficients and does not take much time for simulation. The advantage of this model is to estimate of the PV-array area and the storage capacity in any site in Algeria particularly in isolated sites, where the global solar radiation data is not always available. Also, this presents a good result compared between other neural network architecture. The results have been obtained for Algerian meteorological data, but the methodology can be applied to any geographical area.

References

[1] D. L.Evans. "Simplified method for predicting array output”, Solar Energy, pp. 27, 55, 1980

[2] D. R Clark, S. A. Klein and W. A.Bckman. "A method for estimating the performance PV systems”. Solar Energy, 33, vol. 6, pp. 551-555, 1984

[3] S. A. Klein and W. A.Beckman. "Loss of load probabilities for stand alone PV”. Solar Energy, Eng, 39, pp. 499, 1987.

[4] L. L.Jr. Bucciarelli. "Estimating loss of load probabilities of stand alone photovoltaic solar energy system”. Solar Energy, 32, pp. 205-211,1984

[5] H. L. Macomber, J. B. Ruzek and Staff of Bird Engineering. "Stand-alone photovoltaic system. Preliminary engineering, Design handbook”, NAZA, CR165352, NASA Lewis Research Center 1981.

[6] Q. Zhang and A. Benveniste,” Wavelet Network,” IEEE Trans Neural Networks, vol.3, n 6,pp. 889-898, 1992

[7] Y. pati and P. Krishnaprasad, " Analysis and synthesis of feed-forward neural networks using discrete affined Wave Trans-formation” IEEE Trans Neural Networks, vol. 4, n 1, pp. 73-85, 1993

[8] A. Mellit, M. Benghanem, A. Hadj Arab, and A Guessoum, "Modelling of sizing the photovoltaic system parameters using artificial neural network”. Proc. of IEEE, CCA, Istanbul vol 1, pp. 353-357, 2003

[9] A. Mellit, M. Benghanem, A. Hadj Arab, and A Guessoum, "Novel technique of sizing the stand-alone photovoltaic systems using the radial basis function neural networks: application in isolated sites”. Improving Building System in Hot and Humid Climate, May, 17-19-2004 renaissances Dallas-Richardson Hotel Texas (Accepted paper)

[10] M. Egido and Lorenzo. The sizing of sand-alone PV systems: A Review and a proposed new method. Solar Energy Materials and Solar Cells, vol. 26, pp. 51-69, 1992.

[11]A. Hadj Arab, B. Ait Driss, R. Amimeur and E. Lorenzo "Photovoltaic System Sizing in Algeria”. Solar Energy, 54, pp 99-104, 1995

[12] M. Benghanem,” An optimal sizing method for stand-alone photovoltaic system for Algeria”. World Renewable Energy Congress IV, Italy 2002; on (CD-ROM)

[13]M. Benghanem, and A. Maafi, "Data acquisition system for photovoltaic systems performance monitoring”. IEEE Trans. on Instru. and Meas., vol. 1, pp. 30-33, 1998.

[14]R. J Aguiar, M. Collares-Perreira and S. P. Conde "Simple procedure for generating of daily radiation values using library of Markov Transition Matrices”. Solar Energy, 49, pp. 229-279, 1988

[15]S. A. Imhoff, D. Y. Rocum, and M. R.Rosick.” New classes of frame wavelets for applications,” Wavelet Application H, H, H. Szu, Ed., Proc. SPIE, vol. 2491,pp. 923­34,1995

[16]S. Haykin,. Neural Networks, A comprehensive foundation, Ed. Macmillan, New York, 1994

[17]X. Ye and N. K Loh., "Dynamic system identification using recurrent radial basis function network”, Proc. of American Control Conference, 3, pp. 2912, 1993

[18] H. H. Szu, B. A. Telfer, and S. Kadambe,” Neural Network Adaptive Wavelets for signal presentation and Classification”, Optimal Engineering, vol. 31, n 9, pp. 1907­1916, 1992

Experimental results

RNTs PKh obtained the average radiation power values for two operational substances using PDISPL model, which are presented in tables 1,2 together with the calculated data. The discrepancy between the calculated and the experimental data is due to both the non-considered in the calculation process inhomogeneity of the operational substance in the laser cell and de-adjustment of resonator due to heating of the whole construction resulting in the interrupted generation.

Table 1. Operational substance CF3I.

P, Torr

v, m/sec

W, calc, Wt

W exp, Wt

5

700

0.423

0.23

10

700

0.855

15

700

0.888

20

700

0.717

15

500

0.635

0.31

15

900

1.014

15

1000

1.006

In the course of the experiments implementing pumping by xenon lamps it was stated that big gradients of the temperature field at the area of laser cell become a serious obstacle for stable laser radiation.

To avoid this the alternative pumping method was studied on the basis of mercury arc lamps featuring high efficiency (about 50%) within the pumping band of the active medium.

The cell having 1,4 cm interior diameter and 67 cm length between the inlet and outlet of the operating gas was used. The cell windows are located at Bruster angle in parallel planes. The pumping was done by 8 low pressure mercury arc lamps. The illuminating element is presented in fig. 5.

Resonator is formed by flat mirrors with reflecting ratios 99,8% and 95%.

Table 2. Operational substance t-C4F9I.

P, Torr

v, m/sec

W, calc, Wt

W exp, Wt

5

700

0.765

7

700

0.801

0.73

The total power of pumping lamps at the resonance mercury line wavelength of 254 nm is not less than 160 W. The effective pumping surface (fig. 6) is about ~270 cm2. The calculated photo-dissociation ratio у is within 0.16-0.18sec-1.

The following results were obtained.

The velocity of gas flux along the cell when one cryogenic pump is used, measured at the absence of generation was 1020 cm/sec. For CF3I composition the generation power of 180 mW was obtained. After activation of the second cryogenic pump (gas velocity was not

specified) the generation power increased up to 245 mW. The optimum generation pressure was 25 mmHg.

Overlightning can be seen at the edges of the display caused by the pumping lamps. Registration sensitivity decreases from periphery to the center.

Relative generation power was specified for C3F7I. The mirror with 2% transmittance and ~ 6 m radius was used as the outlet one. Generation power was 50% of the power recorded for CF3I.

Thus, mercury lamps used as the alternative pumping source offer stable generation, parameters of which provide for applicability of the model for follow-up applied research.

THE SITUATION IN THE WORLD AND IN EUROPE

As already indicated, the photovoltaic market is absolutely dominated by silicon. Only a tiny fraction (0.4%) corresponds to non-silicon materials, such as CdTe, ClGS, GaAs, etc. (see Fig. 2). In the last few years, poly-silicon has been gaining share at the expense of monocrystalline silicon. Both approaches altogether, taking 84% of the market, can be

1%

30%

54%

Fig. 2: Distribution of the PV market among different technologies. Data corresponding to 20021.

PRODUCTION IN 2002
(TOTAL 512.22 MW)

□ Poly-Si

□ c-Si

□ Si heterojunction

□ a-Si outdoors

□ a-Si indoors

□ Si ribbon

□ Other (Si & non-Si)

called wafer technologies. The 16% remaining is basically shared by amorphous silicon (both for indoor and outdoor applications), ribbon silicon and silicon heterojunctions.

It is quite clear that p-i-n amorphous silicon cells, which once reached nearly 30% of the PV market, have been loosing share not only in favour of wafer-based devices, but also, and very particularly in favour of silicon heterojunctions, who have conquered 6% of the total PV market in very short time. Very remarkable is the fact that this whole share corresponds to a single company: Sanyo (Japan). The group, who named their cells HIT® (Heterojunction with Intrinsic Thin layer) achieved already in 1994 20.0% efficiency in a

1- cm2 cell of this kind, and have reached 17.3% for 100-cm2 cells at industrial level and 15.2% for production modules4. These figures are unambiguously indicative of the enormous potential of SHJ technology.

In contrast to the well-defined and well-funded Japanese PV programme, the situation in Europe is characterised by a strong diversity in national programmes, some of which are individually strong, but with a high degree of fragmentation. On the other hand, a successful European RTD strategy imposes the collaboration of a large number of public and private institutions. In the 6th Framework Programme (FP6), positive actions have been launched to increase collaboration and co-ordination. A number of research groups and companies are working hard on SHJ cells in Europe. Some projects are now running under FP5 based on hybrid technologies and low-temperature formation of the junction as a main issue, such as MOPHET, METEOR and ADVOCATE7. Their individual results are promising and reveal an excellent scientific level. The need to address the fragmentation of European R&D in this field must however be recognised by creating a permanent structure ensuring the harmonisation of the whole R&D on SHJ cells. Here are just some non-exhaustive highlights of the ongoing activity of European groups involved in SHJ-cell research, with indication of some of their main lines of action (given in alphabetical order of organisations):

v CNR-IMIP (I): PECVD deposition of a-Si, pc-Si, SiC alloys; Er-doped silicon thin films; fully pc-Si thin films with very low H-content even at low temperatures; growth of pc-Si on plastic substrates; optimisation of c-Si/pc-Si heterojunction solar cells (p=15%)

ч/ CNR-IMM (I): SHJ cells using single and double microcrystalline / amorphous emitters (Л=14%).

* ECN(NL): Processing of inorganic thin-film cells: development of methods to grow silicon films by plasma sprayed silicon on ceramics. Advanced surface and bulk passivation and silicon nitride anti-reflection. Development of special ceramic substrates for film silicon applications and "adapted” solar cell concepts.

* Fh-ISE (D): c-Si thin-film solar cells (high-temperature approach) on low-cost silicon and ceramics. Methods: Si-APCVD (using SiHCl3 at ~1200°C), zone melting recrystallisation Reference cells: one-side contacting (Si thickness ~45pm) q=19.2%, direct epi (37pm) on p+-Cz: 17.6%,: Activity foreseen for the future: Transfer of results on reference cells to "realistic” substrates, scaling of the substrates / cells to 10x10cm2. Bringing c-Si thin-film to a state where pilot production can begin.

* HMI (D): Deposition of amorphous and thin-film crystalline-silicon solar cells by PECVD and ECR-CVD; defect spectroscopy by optical, electrical and electron-spin resonance methods; seed-layer approach for a poly-Si thin solar cells on glass:metal-induced crystallisation techniques for seed-layer formation, epitaxial growth a T<600°C by ion — assisted deposition techniques, low-temperature emitter technology. Solar cells using heterostructures such as a-Si:H / c-Si. Results: q=17.1% for a-Si:H(n)/c-Si (p) cells using FZ — cSi wafer. Hall-mobility measurements, in-situ lifetime measurement during plasma process.

* LPICM (F): study of plasma processes and growth of thin films through the use of in­house in situ diagnostic techniques such as UV-visible ellipsometry; Kelvin probe and Time Resolved Microwave Conductivity; stable single-junction p-i-n solar cells based on polymorphous silicon with efficiencies close to 10%; simple dry process to passivate silicon wafers with a quality comparable to that achieved by using standard HF cleaning procedures.

* TU-Delft (NL): microcrystalline, protocrystalline Si and a-SiGe:H by PECVD and Expanding Thermal (Plasma ETP-CVD CVD; studies of defect-state distribution in a — Si:H and pc-Si:H, PECVD; single — junction a-Si:H solar cells ninit=10.3% (no back reflector); tandem a-Si:H/a-SiGe:H solar cell r|init=8.7% (no back reflector); Rd(i)=0.1-

0. 2 nm/s; ETP CVD: single junction a-Si:H solar cell ninit=6.7% (no back reflector), Rd(i)=0.85 nm/s.

* Univ. Barcelona (E): HWCVD microcrystalline p-type emitters, HWCVD microcrystalline cells at low temperature (<200°C). Plans for next future: development of HIT structures with HWCVD-deposited emitters.

* Univ. Ljubljana (SL) and Rome (I) "La Sapienza”: modelling and simulation together with characterisation of thin-film semiconductor materials and electronic devices; simulator with electrical model for heterostructures and with optical model for multilayer structures with smooth or rough interfaces. Particularly remarkable are the activities done by Rome University in collaboration with ENEA by using chromium silicide as the activated layer in high-conductivity emitters in a-Si / c-Si HJ. In particular an efficiency of 17% was obtained on a CZ Si based device of 2.25cm 2 total area.

* Univ. Patras — Plasma Technology Laboratory (GR): Process development, Scale-up, plasma modelling, characterization and control for high rate deposition of amorphous and microcrystalline silicon.

The institutions of the authors of the present paper, who hold a mutual collaboration on

several projects, and are deeply involved in SHJ, do in turn develop the following activity:

v CIEMAT DER (E): applications of deposited silicon (amorphous, microcrystalline and hybrid silicon). PECVD of amorphous silicon at high growth rates. Dry etching and passivation of c-Si surfaces. Wide-bandgap, highly conductive emitters. Development of silicon p-i-n and HJ cells and position sensors.

v ENEA (I): CR Portici: amorphous silicon solar cells using a wide range of technological options (Si, SiN, SiC, SiGe, and a-Si multijunctions, Hot-Wire CVD and VHF-PECVD), laser-scribing full technological process for large-area modules, seed layer by standard LPCVD for epitaxial growth of thick polysilicon films, Solid-Phase Crystallisation (SPC), and Laser-Induced Crystallisation (LIC), development of processes suitable for industrial applications (screen printing, TCO), passivation and dry / wet conditioning of silicon surfaces for a-Si / c-Si HJ technology (n=17% 2,25 cm[1] [2] [3] on CZ Si based devices in collaboration with Rome Univ.), and in collaboration with CR ENEA Casaccia PV lab, Laser doping and screen printed contacts in cSi Technology.

CONCLUSIONS

07

Photovoltaic research is looking for breakthroughs which can make solar cells competitive as soon as possible. Silicon absolutely dominates the market and will continue to be in a preferential position for a long time. The evolution of wafer technology largely depends on our capacity to develop new cheaper and thinner silicon, whereas thin-film silicon research is focused on improving material quality and crystallinity. In this scenario, a novel, hybrid approach, that of silicon-heterojunction cells, has already demonstrated its capacity to introduce an important milestone in the search of new approaches for photovoltaics. This is possible thanks to the combination of the best of two worlds: the good carrier lifetimes of wafer and ribbon silicon, and the versatility, accuracy and good passivation properties of thin films. The best industrial PV modules so far are silicon-heterojunction devices. This technology has already conquered 6% of the global PV market in a very short time. An important effort should me made in Europe to support and co-ordinate the excellent work done by the European groups involved in this research. This is the only way to quickly fill the present gap with Japan.

ACKNOWLEDGEMENTS

The authors would like to thank for the collaboration, the information received or the discussions held with: J. Andreu & J. Bertomeu (Univ. Barcelona, E), G. Bruno &

M. Losurdo (CNR-IMIP, I), W. Fuhs, S. Gall & F. Wunsch (HMI, D), D. Mataras (Uni-Patras, GR), F. Palma & G. De Cesare (Rome University, I), S. Reber (FhISE, D), P. Roca i Cabarrocas (PICM, F), F. Zignani & C. Summonte (CnR-IMM, I), M. Topic (Univ. Ljubljana), M. Zeman (TU Delft, NL), W. J. Soppe (ECN, NL), and last but not least, J. J.Gandia (CIEMAT, E), M. Tucci & E. Bobeico (ENEA, I). The financial contribution to silicon — heterojunction research by the European Commission by way of the Mophet project is also acknowleded.

Analysis of first experimental data

The data acquisition has begun since October 2003; the observations consent to determine:

: approximately 8,5 %

the efficiency of the PV system

— the efficiency of the

electrical generator set: 1 liter of gasoline produces

1,2 kWh electrical energy on average;

— the dispersed energy for

charge and discharge of the battery pack:

approximately 25 % of the total produced electrical energy.

On the basis of these experimental data and knowing the monthly average solar irradiation and the

monthly average electrical Monthly energy flows experimental data

loads, we can preview with

good confidence the electrical energy that has to be produced by electrical generator set and the fuel consumption month by month during the year.

Energy [kWh]

350 n 300 250 200 150 1001 50

jan

mar may jul

sep nov

0

These distribution diagram allows us to recalculate the optimum size of the photovoltaic field as a function also of the cost of the fuel. Maintaining constant the electrical load but

varying the power of the photovoltaic field, the annual energy the electrical generator have to produce has been calculated and, as a consequence, the annual cost of the fuel has been determined. The optimal size of the photovoltaic field is the one that determine the minimum total annual cost of the system, addition of annual fuel cost and annual PV field cost.

In the two following diagrams the annual total

Monthly energy flows calculated data cost of the system is

reported as a function of the photovoltaic field size

1800 2000 2200 2400 2600

Wp PV field

Euro/year 1600 1400 1200 1000 800 600 400 200 0

Annual cost

Annual cost of the hybrid PV-Fuel system gasoline feeded

Annual cost

Euro/year 1400 1200 1000 800 600 400 200 0

1600 1800 2000 2200 2400

Wp PV field

Annual costs of the hybrid PV-Fuel system LPG feeded

PV field gasoline total

using as a fuel, respectively, gasoline or Liquefied Petroleum Gas (LPG).

The annual PV field cost has been evaluated supposing an effective life of 25 years and a depreciation rate of 3%; moreover in this period three replacements of the battery pack have been considered. Fuel costs have been determined taking into account the cost of a liter of gasoline equal to 1,05€ and the cost of a liter of LPG equal to 0,55€; moreover with the use of the LPG a diminution of the electrical generator efficiency of approximately 15% has been considered. The optimal size of the photovoltaic field outcomes to be 2300 Wp utilising gasoline and 1900 Wp utilising LPG.

1. Conclusions

All costs of three kinds of PV system for domestic user in stand-alone are reported in the following table:

1. classic PV system

2. hybrid PV-Fuel system, gasoline feeded

3. hybrid PV-Fuel system, LPG feeded.

Using an hybrid PV-Fuel system, an investment cost reduction of approximately 28% is possible by supplying the electrical generator with gasoline, and of approximately 35% in the case of LPG supply. The corresponding cost

reductions of electrical kWh are, respectively of approximately 23%, with gasoline supply and of 28% with LPG supply, confirming in such a way the objective of this project.

Moreover using an electrical generator of back up an increase of the reliability and the continuity of electrical energy service has been obtained.

A second experimental activity will follow in which the Sunny Island will work as a normal inverter connected to the grid but able, in case of main voltage interruption, to behave as a back-up source, guaranteeing to the loads need it a high continuity of electrical energy service.

4. References

— Francesco P. Califano, Vittorio Silvestrini, Gianfranco Vitale. The planning of PV Systems, Publisher Liguori, Napoli 1988.

— Francesco Paolo Vivoli. Electric power from the sun, ISES Italy-ENEA, 1998

— G. Cramer, J. Reekers, M. Rother, M. Wollny. The future of village electrification — More than two years of experiences with AC-Coupled Hybrid Systems -, SMA Regelsysteme GmbH — Niestetal

Towards mature design of PV powered products

Sioe Yao Kan, Sjoerd van Beers and Han Brezet

Delft University of Technology Faculty of Industrial Design Engineering Section Design for Sustainability program Landbergstraat 15, 2628 CE Delft, the Netherlands 31 (0)15 278 2956,

S. Y.Kan@IO. TUDelft. nl.. S. vanBeers@IO. TUDelft. nl , J. C.Brezet@IO. TUDelft. nl Keywords:

Mature Design, Photovoltaic (PV), Curved PV Surfaces, Coloured PV modules, Sustainable Products, Product Appearance, Synergy

Abstract

The appearance and the actual convenience of photovoltaic (PV) powered products is often not properly considered in sustainable product design. We undertook an endeavour to identify and chart the main factors that need to be improved in order to reduce those neglects and to stimulate a broader use of PV cells in products. Moreover this paper will stir up the discussion on mature design quality of sustainable products. The word ‘mature’ can for instance mean timeless design. Some solutions and synergetic proper novel technologies are proposed for achieving a sound integration of PV cells into products. An introduction of mature design by optimizing ergonomical aspects, appearance and product — user context relevance is given. In particular the emphasis will be on good matching of the overall design with the PV cell characteristics. The uses of curved coloured PV surfaces will be highlighted. Although the appearance of PV powered products obviously contributes towards the diffusion of such products, it still remains a point of discussion what kind of appearance is decisive in this process.

1. Introduction

Today there are quite a lot ‘PV Powered’ products, in combination with some kind of energy storage media [e. g. CET SOLAR Products and Photon Technologies; 2004]. In these PV powered products however, quite often the PV cells are just add-on units to give the product a ‘green image’. Because of this ‘just add-on’ approach, the PV cells remain foreign bodies not well-integrated into the total product design. In other words, a sub-optimal matching between the PV cells characteristics and the product user contexts. To circumvent this sub­optimal matching, in particular in designing PV powered products with aesthetics and ergonomics in mind, one should be aware of the following observations:

• Appearance and user context have become a selling point. The products have to be practical and state of the art, it has to be a product of the future, not just an ad-hoc prototype. As a direct result, people will be inclined to buy a product because it looks appealing and it is actually useful and meaningful and clearly demonstrates its added value. Not only a funny gadget.

• Mobile and wireless products have become almost a necessity in modern daily life (e. g. mobile phones, mp3 players, PDAs, notebooks). As a side effect, working with appealing products has proven to be a productivity improvement factor. More products have become equal in functionality and price but distinctive in design and image.

• Matching between product perception and user contexts becomes an issue.

An argument stated at Sustainable Product Design conferences [e. g. Sustainable Innovation Conference; 2003] is that: ‘the way to achieve sustainable innovation is by designing cool and sexy products’. This statement would overemphasize the need for trendy appearance
of products, especially in view of the actual contradiction between designing trendy, cool and sexy products and designing for sustainability. Most products that are today trendy will be outdated tomorrow ergo not sustainable.

To establish a baseline for sustainable design of PV powered products, in a recent article [Kan et al. 2004] the proper design methods of mobile and wireless products were analyzed by exploiting the possible synergy that could be gained between the links of their energy chains. The combining of all the links in an optimal manner, including the positive side effects outside the energy chain, is called SYN-Energy. In that article these side effects were mentioned to be aesthetics and ergonomics. In this paper these side effects will be analysed further by introducing the concept of ‘Mature Design of Sustainable PV powered Product’.

Mature design of sustainable products will not only distinguish itself by its appearance, convenience of use and its functionality but will also take into account the environment for the long term by being ‘timeless’. To accommodate these mature designs, some novel technologies are presented. In addition this paper will stir up the discussion on the proper appearance of sustainable products and plea for more international standardization and compatibility of interface elements such as batteries, voltages and connectors. The latter in view of reducing cost, waste and enhance interchange ability and convenience of use of electrical products in general and PV powered product in particular.