PYROLYSIS PROCESSES

A brief overview of the current position on fast pyrolysis processes for liquids is given below to show the extent of activities while more details are provided in Chapter 4. A recent review of processes that are advanced technically and/or commercially available has been published (12).

3.5.1 North America

Fast pyrolysis of biomass for liquids began in North America around 1980 and has seen significant RD&D effort since then with one successful commercial organisation offering plants with a performance guarantee and several demonstration and pilot scale processes.

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Characteristics of Bio-oil and Methods for Modification

 

Table 3.3

 

Effect Solution

Erosion, Hot vapour filtration;

Equipment blockage, Liquid filtration;

Combustion problems from slower Modification of the char for

rates of combustion. example by size reduction

"Sparklers" can occur in so that its effect is reduced; combustion leading to potential Modification of the

deposits and high CO emissions, application.

Deposition of solids in combustion Hot vapour filtration; applications including boilers, Processing or upgrading of

engines and turbines. oil;

In turbines the damage potential Modification of application; is considerable particularly in high Pretreat feedstock to performance machines with, for remove ash example, coated blades.

Corrosion of vessels and Careful materials selection; pipework. Stainless steel and some

olefin polymers are

acceptable

Swelling or destruction of sealing Careful materials selection, rings and gaskets.

Liquid decomposition on hot Recognition of problem and surfaces leading to decomposition appropriate cooling

and blockage; facilities;

Adhesion of droplets on surfaces Avoidance of contact with below 400*C. hot surfaces > 500’C.

High pressure drops in pipelines Careful low temperature leading to higher cost equipment heating, and/or possibilities of leakage or and/or addition of water, even pipe rupture. and/or addition of co­

solvents such as methanol or ethanol.

Complex effect on viscosity, Recognition of problem; heating value, density, stability, Optimisation with respect to pH, homogeneity etc. application.

Layering or partial separation of Modify or change process; phases; Modify pyrolysis

Filtration problems. parameters;

Change feedstock to low lignin;

Additives;

Control water content.

 

Characteristic

Suspended char

 

Alkali metals

 

Low pH

 

Incompatibility with polymers Temperature sensitivity

 

High viscosity

 

Water content

 

In-homogeneity

 

Ensyn

 

3.5ЛЛ

 

Ensyn’s RTP technology evolved from the research on fast pyrolysis carried out at the University of Western Ontario. They are still the only commercial organisation selling fast pyrolysis plants with a performance guarantee. There are three operational plants: a 25 dry te/d unit at Red Arrow in Wisconsin and an 80 kg/h unit and 10 kg/h R&D unit in Ottawa. Six plants are currently at a design or construction stage: 60, 25, 25, 15, 7.2 and 1 dry te/d which includes the 15 t/d unit for ENEL in Italy for delivery in 1995. Further plants for fuel production are in advanced negotiation in the USA. Ongoing development work includes hot vapour filtration to reduce ash and char, liquid filtration to reduce char, supply of oil for engine and turbine testing in Canada and Europe, combustion testing, upgrading and product characterisation. .