Results of test 3

Test 3 shows a better distribution of microcapsules of PCM throughout the polyurethane foam than the other manufacturing processes commented above, see Figure 6 (c) and (d).

Figure 8 shows a fast heating in the sample with PCM than reference sample. Adhesion results tested are within of the limits (table 2).

Figure 8 Thermal performance test of the reference sandwich panel and sandwich panel with PCM (Test 3)

4. Discussion

Thanks to the high thermal storage capacity of microencapsulated PCM, they can confer high thermal inertia to the sandwich panels. Related to test 1 and test 2 were observed problems with the adhesion test, but this problem can be solving if the process is industrialized by the company, as well as, test 2 could improve its thermal behaviour. Another option was studied using the macroencapsulation (rigid container) (Carbonari et al [14]), so that, it was added to one side of the sandwich panel.

In test 3 problem of adhesion test was solved, but a new effect is observed, this time the distribution of the microcapsules is homogeneous, but microcapsules took the air spaces that have the polyurethane foam, and the effect of the PCM is overlap by a possible increase in thermal conductivity.

5. Concluding remarks

The goal of this study was to demonstrate the feasibility to use the microencapsulate PCM (Micronal BASF) in sandwich panels to increase its thermal inertia, and therefore, reduce the energy demand of the final buildings. The results shown above include different manufacture processes and the results obtained with these experiments were very promising. The possibility to adapt this technology to manufacture panels allows their installation on ceilings and walls.

References

[1] D. Banu, D. Feldman, F. Haghighat, J. Paris, D. Hawes, Energy-storing wallboard: flammability test, Journal of Materials and Civil Engineering, 10 (1998) 98-105.

[2] H. G. Barkmann, F. C. Wessling, Use of buildings structural components for thermal storage, Proceedings of the Workshop on Solar Energy Storage Subsystems for the Heating and Cooling of Buildings, Charlottesville (Virginia, USA) (1975).

[3] I. Dincer, M. A. Rosen, (2002).Thermal energy storage. Systems and applications, John Wiley & Sons, Chichester, England.

[4] D. W. Hawes, D. Feldman, D. Banu, Latent heat storage in building materials, Energy and Buildings 20 (1993) 77-86.

[5] T. Wada, F. Yokotani, Y. Matsuo, Equilibria in the aqueous ternary system containing Na+, CH3CO2", and P2O74- between 38 and 85°C, Bul. Chem. Soc. Jpn. 57 (1984) 1671-1672.

[6] I. O. Salyer, A. K. Sircar, R. P. Chartoff, D. E. Miller, Advanced phase-change materials for passive solar storage applications. In: Proceedings of the 20th Intersociety Energy Conversion Engineering Conference. Warrendale, Pennsylvania, USA (1985) 699-709.

[7] M. Shapiro, D. Feldman, D. Hawes, D. Banu, PCM thermal storage in drywall using organic phase change material. Passive Solar J 4 (1987) 419-438.

[8] M. W. Babich, R. Benrashid, R. D. Mounts, DSC studies of energy storage materials. Part 3. Thermal and flammability studies. Thermochimica Acta 243 (1994) 193-200.

[9] D. Banu, D. Feldman, F. Haghighat, J. Paris, D. Hawes, Energy-storing wallboard: flammability tests. J. Mater Civ Eng 10 (1998) 98-105.

[10] A. M. Khudhair, M. M. Farid, A review on energy conservation in building applications with thermal storage by latent heat using phase change materials. En Conv & Management 45 (2004) 263-275.

[12] A. Hauer, H. Mehling, P. Schossig, M. Yamaha, L. F. Cabeza, V. Martin, F. Setterwall, International Energy Agency Implementing Agreement on Energy Conservation through energy storage. Annex 17 Final Report (2005).

[13] B. Zalba, (2002). Almacenamiento termico de energia mediante cambio de fase. Procedimiento experimental, Ph. D. Thesis, University of Zaragoza (Spain).

[14] A. Carbonari, M De Grassi, C. Di Perna, P. Principi. Numerical and experimental analyses of PCM containing sandwich panels for prefabricated walls. Energy and Buildings 38 (2006) 472-483.