Study of Satellite Storage Locations (SSLs)

An SSL should be established where sufficient feedstock density will ensure the investment is justified. Location affects the costs associated with transporting the biomass from the production field to the SSLs and from the SSLs to the biorefinery. An additional factor that needs to be considered is how often a SSL is filled and unloaded. If a SSL is emptied only once a year, then the total SSL storage area would be doubled as compared to a twice-per- year unload schedule. Note, multiple fillings of a SSL is possible if harvest can be extended over several months and is properly matched with the SSL unload sequence.

Specialized equipment, with high productivity (ton/h) will be utilized to empty each SSL. This equipment can be permanent equipment for each SSL, or the equipment may be mobile and move from one SSL to the next. Questions that need to be answered to implement the mobile option are: 1) how many sets of equipment should be used to service the entire area? 2) What is the sequence of SSLs that each equipment set should unload? 3) Is an SSL ready to be unloaded? This last question directly affects the hauling company’s contract. These questions are best considered in a virtual environment where scenarios can be compared and contrasted.

A case study to characterize feedstock resources and establish the SSL’s was analyzed by Resop et al. [57] for a 48-km radius around Gretna, VA, USA. The GIS analysis identified potential production fields based on current land utilization determined using aerial photography and landuse classification (Figure 5). The analysis selected fields such that the production area was 6% of the total land area within the radius. The biomass produced is sufficient to supply the demand for a 1,944 Mg/d biorefinery, assuming 47 operating weeks per year. SSLs were established at 199 locations, and the existing road network (GIS database) was used to determine the travel distance from each SSL to the proposed plant location in Gretna. A weighted Mg-km parameter for transportation from the SSLs to the plant was computed to be 44.8 km, which implies that, averaged across all 199 SSLs, each Mg traveled an average of 44.8 km to the biorefinery.

Judd et al. studied three equipment options for the operations performed at a SSL [58]. Two options utilize the rack concept [59]. Ravula et al. analyzed a round bale logistics system utilizing this rack system; the rack size emulate a 20-ft (6.1-m) ISO container providing two levels of 8 bales, total of 16 bales, to be handled as a single unit [40]. A tractor-trailer truck can haul two racks (32 bales, 14.4 Mg). The results showed the rack hauling had higher transportation costs due to not loading the truck to maximum allowable weight.

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Figure 5. Example of Satellite Storage Locations (SSLs) located over a 30-mi (48-km) radius around a chosen bioenergy location. The refinery is located in the center of the circle. Each cross represents an SSL location with access to the public road system. The smallest SSL was a storage that can store biomass from 60 ac (24 ha) of production fields and the largest stores biomass from 1200 ac (486 ha) of production fields.

At a SSL, the round bales could be handled in one of two ways. The first option loads bales into the rack from the rear and is referred to as the "rear-loading." The second option, referred to as the "side-loading," loads the bales into a rack from the side. These two options were compared to grinding the bales at the SSL and compacting the ground material into a briquette (maximizes over-the-road load) for delivery [50]. Judd et al. [58] found that it was more cost effective to use the "side-load" option and haul the round bales than to form briquettes at the SSL, if the haul distance was less than 50 miles (81 km).

The large biorefinery concept calls for delivery of feedstock from a large geographic area. The results [58] suggest that some type of intermediate processing step, referred to as an Advanced Regional Biomass Processing Depot (ARBPD) by Eranki et al. [60], may be needed. These depots will convert the raw biomass to a more energy dense (higher value) product, and this product will then be delivered to a large biorefinery for final processing.

Why was the expense of size reduction and densification into briquettes at the SSL considered? Independent studies [61-63] reported that the tradeoff between the additional cost for densification and the reduction in transportation cost is significant for the hauling of logging residues. For additional work in the area of densification, see [64-65].