What is biorefinery?

The core aim for biorefineries is to produce both high-volume liquid fuels and high-value chemicals. As petroleum refinery uses petroleum as the major input and processes it into many different products, the term ‘biorefinery’ has been coined to describe the processing complexes that will use biomass as feedstocks to produce a wide spectrum of chemicals, fuels and bio-based materials, that can be used as industrial intermediates or sold directly to consumers [1, 8, 9]. Biorefineries have been considered as the key for access to an integrated production of chemicals, materials, goods, fuels and energy of the future [10]. As oil prices continue to rise and biorefining technology matures, biorefineries are playing an increasingly major role in the global economic system, with the potential to ultimately replace petroleum refineries as the world’s principal method of fuel generation.

1.1.2. Lignocelluloses feedstock (LCF) biorefinery

The largest organic carbon reservoir in our world is the biomass — plants and algae. Each year, plants fix approximately 90 billion tons of CO2, most of this as wood [11]. Lignocelluloses are the natural combination of cellulose, hemicelluloses and lignin. It’s the raw material for potential conversion to energy fuels and chemical feedstock for manufacturing. LCF biorefinery has been drfined as one of the so-called phase-III biorefinery concepts which are characterized by the ability to use a variety of resources by different routes to generate multiple products [12].

A LCF biorefinery uses lignocellulosic biomass, including forestry residue, agricultural residue, yard waste, wood products, animal wastes, etc. Initially, plant material is cleaned and broken down into the three main fractions (hemicellulose, cellulose, and lignin) by chemical digestion or enzymatic hydrolysis. Hemicellulose and cellulose can be produced by alkaline and acid. Lignin can also be further broken down with enzymes. The hemicellulose and cellulose are sugar polymers, which can be converted to their component sugars through hydrolysis. A hemicellulose is a polymer that contains five-carbon sugars (usually D-xylose and L-arabinose), six-carbon sugars (D-galactose, D-glucose, and D — mannose), and uronic acid. Cellulose is a polymer of only glucose. The hydrolysis process of hemicelluloses and cellulose result in the aforementioned sugars [13].

The LCF Biorefinery is a promising alternative due to the abundance and variety of available raw materials and the good position of the conversion products on the market [14]. Its profitability is also dependent on the technology employed to alter the structure of lignocellulosic biomass in order to produce high value co-products from its three main fractions i. e. cellulose, hemicellulose, and lignin [15].

Currently the main feedstock for biorefineries is still based on starch. The practiced technologies in fuel ethanol industry are primarily based on the fermentation of sugars derived from starch and sugar crops, which are quite mature with little possibility of process improvements. However, using starch and sugar crops to produce ethanol also has been questioned since it draws its feedstock from a food stream. Lignocellulosic biomass is a more promising renewable resource as it is available in large quantities and does not compete with food or feed. Lignocellulosic biomass is a renewable resource that stores energy from sunlight in its chemical bonds, with great potentials for the production of affordable fuel ethanol [16, 17]. Its main obstacle for a major breakthrough is the high production costs for bioenergy products.

On the other hand, lignocellulosic biomass-derived products can significantly reduce green house gas emissions, compared to fossil-based products. Also, many common petrochemicals could be obtained with lower green house gas emissions from bio-based feedstocks. The maturity and economics of the conversion processes and logistics is a major challenge for lignocellulosic biomass [18].